Loading page
Digital Patterns
Automated Pattern Grading with True-to-Size Digital Control
MRP-driven, CAD-based grading integrated with Illustrator design workflows — delivering true-to-size mockups and digitally locked size charts for consistent fit at scale.
Gerber AccuMark
MRP-Integrated Grading
Illustrator → CAD Workflow
Immutable Size Charts
Grading System
Grading Is a System — Not a Standalone Task
At GenXport, automated grading does not exist in isolation.
It operates inside a connected digital system that links:Design intent (Illustrator)01Pattern engineering (CAD)02Size logic (automated grading)03Production control (MRP)04
This ensures that what is designed, graded, approved, and produced remains aligned — permanently.
Illustrator → CAD → Automated Grading → Production
Stage 01Illustrator-Based Design Intake
Designs originate or are refined in Adobe Illustrator, where:Artwork placement is defined relative to garment geometryDesign scaling rules are established earlyPrint, embroidery, or sublimation constraints are consideredThis prevents visual distortion when sizes change.
True-to-Size Mockups — Not Visual Approximations
We generate true-to-size digital mockups directly from graded CAD patterns.
These mockups:
Reflect real garment dimensions
Preserve artwork placement accuracy
Match graded measurements, not scaled visuals
This allows brands to:
Approve sizing and placement with confidence
Reduce sampling cycles
Catch size-related issues before production
True-to-size means what you see is what gets produced.
Size Charts
Digitally Locked Size Charts That Do Not Drift
Once grading is finalized, we generate digital size charts directly from the graded CAD data.
These size charts are:
- System-generated (not manually edited)
- Immutable once approved
- Linked to the exact graded pattern set
This eliminates:
Conflicting size charts
Manual spreadsheet errors
Size drift across seasons
System-Generated Size Charts
Immutable size data directly from graded CAD patterns — no manual editing, no drift.
For international brands, this creates a single source of truth for sizing.
Grading Integrated with MRP for Production Accuracy
Our grading system is connected to MRP-based production planning, ensuring:
Size breakdowns align with order data
Production, cutting, and inventory follow approved size logic
This closes the gap between design intent and factory execution.
Full-Scale Validation
Validated at Full Scale Before Production
Graded patterns are physically validated using our 72-inch wide-format plotter, allowing:
This step ensures grading accuracy is not just digital — it is production-ready.
Full-size panel comparison
Compare sizes side-by-side at true scale
Cross-size verification
Ensure proportional accuracy across all sizes
Early detection of grading distortions
Catch issues before fabric is cut
Why Automated, System-Driven Grading Reduces Risk
Brands using disconnected workflows face:
Our integrated grading system delivers:
- 01Size inconsistencies across ordersPredictable fit across all sizes
- 02Artwork misalignment across sizesLocked size standards across seasons
- 03Repeated sampling cyclesFaster approvals and reorders
- 04Costly production correctionsLower development and production risk
Designed for Brands That Care About Consistency
Best Fit For
01
Scaling apparel brands
02
Sportswear & performance labels
03
White & private label programs
04
Teams and uniforms with strict size requirements
Not Designed For
- Manual drafting workflows
- One-off custom garments
- Brands without repeat production plans
Connected System
One Connected Digital Manufacturing System
Our automated grading connects with:
- CAD pattern development
- Illustrator-based design workflows
- Marker making & fabric optimization
- MRP-driven production planning
- Quality control checkpoints
This creates a closed-loop, repeatable production system.
Automated Grading
Need Size Accuracy You Can Rely On?
If you need consistent sizing, locked size charts, and grading that integrates with your production workflow, our MRP-driven automated grading system is built for you.